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India's Leading Magazine For Manufacturing Industries

…by Srinivas Shekar, CEO and Co-Founder, Pantherun Technologies

Robots are no longer the stiff, pre-programmed machines they once were. Today, they can learn, adapt, and react more naturally to the world around them. This shift isn’t just because of smarter software; it’s also happening deep within the hardware. As robotics evolves, the line between hardware and software is fading. Together, they’re making robots more intelligent and responsive than ever before. It’s a quiet transformation, but one that’s changing everything.

Field-Programmable Gate Arrays (FPGAs) are one such enabler. These reconfigurable silicon chips are transforming how robots perceive, process, and respond to their environment. They support real-time data handling, deterministic control, and the ability to execute complex algorithms with minimal latency, features that are becoming indispensable in the era of intelligent machines.

From autonomous drones navigating unfamiliar terrain to robotic arms assembling intricate machinery, modern robotics demands rapid decision-making, secure communication, and seamless sensor integration. FPGAs meet these challenges head-on, offering hardware-level acceleration for tasks traditionally handled by general-purpose processors.

Where FPGAs Make the Difference in Robotics

  • Real-Time Motion Control: Precision is everything in robotic movement. Traditional microcontrollers can suffer from timing jitters that affect accuracy. FPGAs, with their deterministic timing, enable highly precise motor control, whether it’s for balancing quadcopters, synchronizing wheels in automated guided vehicles (AGVs), or controlling robotic arms on factory floors
  • Sensor Fusion and Vision Processing: Modern robots rely on a blend of data from cameras, LiDAR, IMUs, and more. FPGAs process this information in parallel, enabling real-time mapping, stereo vision, and combined sensor analysis. This parallelism allows robots to form a comprehensive and dynamic understanding of their surroundings
  • Secure Communication: In environments like healthcare, defense, or industrial automation, security is non-negotiable. FPGAs can incorporate hardware-level encryption, including support for advanced cryptographic methods. This ensures that robotic communication is tamper-resistant and resilient against spoofing or interception
  • Edge AI and Machine Learning: With limited bandwidth or connectivity, many robots must make decisions locally. FPGAs allow efficient, low-power execution of neural networks directly on the device, enabling real-time object detection, tracking, and decision-making—all without needing to rely on cloud-based systems
  • Swarm Robotics and Networking: When multiple robots must coordinate, low-latency communication is essential. FPGAs support network stacks tailored for fast, deterministic messaging—facilitating advanced protocols like time-sensitive networking (TSN) used in swarm robotics and cooperative automation systems.

Core Applications of FPGAs in Robotics

  • Control Systems: FPGAs are ideal for motor control, feedback loops, and real-time response mechanisms. They also handle kinematics for smooth, coordinated motion.
  • Data Processing: FPGAs excel at real-time data fusion and signal processing—critical for navigation, interaction, and autonomy
  • Sensor Interfaces: Whether it’s syncing sensor timestamps or enabling custom sensor formats, FPGAs offer unmatched flexibility in integration
  • Efficient Actuation: With optimized control algorithms, energy consumption drops while precision improves, crucial for industrial and mobile robots
  • Networking: FPGAs power custom communication protocols and compression techniques, optimizing how robots exchange information in dynamic environments.

Hardware Platforms for FPGA-Based Robotics

Engineers often begin with general-purpose FPGA development boards for prototyping. These are widely available in various configurations, with features that support different levels of complexity. For advanced applications, customized platforms are built—integrating FPGAs with sensors, processors, and actuators tailored to specific tasks.

Hybrid systems that combine FPGAs with microcontrollers or CPUs are increasingly common. The microcontroller handles general control and communication, while the FPGA accelerates time-sensitive computations like motor control or sensor analysis. This synergy results in systems that are both powerful and flexible.

FPGAs are quietly but powerfully reshaping the future of robotics. Their ability to blend speed, precision, and adaptability makes them a core component in meeting the growing demands of modern automation. Whether in research labs, industrial settings, or emerging fields like autonomous navigation and assistive technologies, FPGA-powered robotics is paving the way for smarter, faster, and more secure machines.

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