Trending Insights
New Greenfield Manufacturing Facility in India Strengthens Molding Solutions’ Global Strategy Swedish Clean-Tech Innovator KonveGas to Tackle India’s Energy Storage Bottleneck Neolite ZKW holds the Commemorative Ceremony of its Automotive Lighting Products Manufacturing Facility in Pune PARKSON sets a new benchmark in precision Precision at Scale: How Kennametal Is Powering the Future of Fastener Manufacturing From Compliance to Prevention: How Jarsh Safety Is Redefining Industrial Protection with Smart PPE Gulf Oil Lubricants Expands Infrastructure Portfolio with Key OEM Alliances Kennametal India to Showcase Tungsten Carbide Tooling Solutions for Fasteners Industry at Fastnex 2026 Juniper Green Energy Commissions Additional 72 MWp Solar Component of Hybrid Project in Solapur, Maharashtra ACMA Press Conference H1 FY26 TM Oil Lubrication Pump Advances Precision and Reliability in Centralised Lubrication Systems HGS Introduces AMLens: Accelerating AML Investigations with Explainable AI ACMA Automechanika New Delhi 2026 set to host its Largest Edition with 800+ Exhibitors from 19 countries Brandworks Technologies announces its foray into Automotive, EV Electronics Space at CES 2026 HONEYWELL MODULAR COIL WOUND HEAT EXCHANGER TECHNOLOGY TO ACCELERATE PRODUCTION AT COMMONWEALTH LNG FACILITY Avro India Leads Waste-to-Wealth Shift with India’s Largest Flexible Plastic Recycling Unit MATTER and Niron Magnetics set a new benchmark in EV Innovation, Reveal the First-of-Its-Kind Rare-Earth-Free Variable Flux Motor Building Trust in Industrial Data: The Foundation for Responsible AI Adoption in Manufacturing ideazmeet Launches dotsupply to Support Global Supply Chain Diversification How Precision Sensors Facilitate Intelligent Lubrication for Industrial Machines Beyond Energy Efficiency: Air-Saving Ejectors Drive Sustainability and Reduce Global Warming in Industry Strategic Capital, Strong Foundations: ELV Projects’ Growth Roadmap with Institutional Backing India’s AI Moment: Why Copyright could make or break innovation RSB Group pledges to achieve 50% renewable energy adoption and 45% Emissions Cut by 2030 BenQ Launches BSH and BDH Monitor Arms: Premium Ergonomic Workspace Solutions Built by Trusted Monitor Experts Eastman Impex Strengthens Global Outreach at MITEX 2025 in Moscow QAD | Redzone Marks 20 Years in India and Unveils the Next Era of Intelligent Manufacturing at Champions of Manufacturing India 2025 SquadStack.ai Launches In-App Voice AI Assistant to Reimagine Digital Customer Journeys AI in Manufacturing: How Predictive Tech Is Redefining Quality and Cost in Consumer Durables Kirloskar Group Unveils ‘Made in Kirloskar’ Initiative, Celebrating Engineers, Engineering and the Spirit of Making EMCO Mecof MEGAMILL: the giant milling machine that combines power, precision and connectivity Rohit Markan Appointed Executive Vice President AsiaPacific For Continental’s Industrial Solutions Business The World’s Leading Industrial Fair, HANNOVER MESSE, Returns Reinvented for 2026 Cummins India Showcases its Next-Generation Power Portfolio for Infrastructure and Construction at EXCON 2025 Tata Motors leads the way with innovative, sustainable and intelligent mobility solutions at EXCON 2025 Mahindra unveils its New Mini Compactor, ‘COMPAX’ for Road Construction Industry with cutting-edge Technology Building the Future of Mobility: India’s EV Progress Through Hybrid Manufacturing and System Integration EUROBOND launches EURODUAL, becomes one of the first Indian Brands to produce Engineered Solid Panels Uno Minda Takes Full Control of EV Components JV, Announces ₹40 Crore Investment Kinetiq Rrobotics Concludes a Successful Showcase at Clean India Show 2025 — A Strong Market Debut Backed by Star Engineers’ 37-Year Legacy VIAVI and QNu Labs Partner to Accelerate Quantum-Safe Network Security Toyota Kirloskar Motor Signs MoU with Government of Nagaland to Implement Strategic CSR Initiatives Knauf India Doubles Production Capacity at Khushkhera Plant, Strengthens Manufacturing Footprint Mitsubishi Electric India to Showcase Breakthrough Power Semiconductor Technologies at PCIM India 2025 Kennametal to Showcase Advanced Earth Cutting Tools and Wear Protection Solutions at EXCON 2025 in Bengaluru Alligator Automations Unveils Its ₹40-Crore State-of-the-Art Plant to Boost Capacity and International Reach Jyoti Global Plast Unveils AeroCrop Agricultural UAS Mphasis’ Sparkle Innovation Program joins forces with Startups to accelerate next-gen innovation for clients Finolex Industries announces leadership changes, Poised for continued growth ANAND Group Appoints Mohua Mandal as Senior GM & Head of Group Communications SCG Partners with Rondo Energy To Launch ‘Southeast Asia’s First Industrial Heat Battery’, Unlocking 24-Hour Clean Energy Storage for Industry JSW Defence Commences Construction of Next-Gen UAS Facility in Hyderabad MAHLE and Jumana Al-Sibai part ways The Coolest Partnership Ever: Panasonic Brings “Captain Cool” MS Dhoni on board Saatvik Green Energy Limited achieves prestigious CII-IGBC Green Factory Building silver rating for its Ambala manufacturing facility EMO – the world’s leading trade fair for production technology to remain in Hanover How AI-Powered, Secure-by-Default Systems Can Drive Scalable Growth in Industry 4.0 Bridgestone India Expands Retail Footprint in Punjab with New Select Store in Firozpur Ultraviolette Expands To Six Locations Across Mumbai and Pune, Within 48 Hours Fronius presents the Velocity Assistant for manual MIG/MAG welding Engineering Hardware to be India’s Next Billion-Dollar Opportunity, says Hardware Industry Startup Ecosystem Report by CII, KPMG, and Synopsys HMS Networks launches new N-Tron® unmanaged industrial Ethernet switches to support mission-critical operations in rugged environments YugX Announces Strategic Partnership with MP Lifts Honeywell to help Dangote double production capabilities at Africa’s largest refinery Eastman Showcases Indian Engineering Excellence at the 138th Canton Fair Euler Motors rolls out‘Euler Prime’,a preemptive on-the-spot support solution for customers in 45+ cities BASF inaugurates the expansion of production capacity for Alkyl Polyglucosides (APGs) in Bangpakong, Thailand SKF India Strengthens Automotive Marketing Leadership Stability meets versatility – for all materials and grooving applications Success in China: Evermore Counts on Cylindrical Grinding Machines From STUDER Montra Electric Strengthens Presence in Northeast India with New Exclusive e-3W Dealership in Silchar Silmax Expands Global Footprint with New Manufacturing Facility in Bengaluru Star Engineers and ConnectM Form StarConnectM LLP to Drive the Future of Smart Mobility Vertiv Training Academy & Technology Excellence Center Launched in Pune, India, Reinforcing Dedication to Talent Development and Operational Excellence Kennametal India Board Approves INR 680 Million Capital Expenditure for Machining Solutions Group Greenfield Project Kalyani Strategic Systems Ltd (KSSL) – Securing our seas with Unmanned & Marine Systems Federal Card Services enters India with an investment of USD 250 million; first manufacturing unit coming up in Pune GHCL partners with AuthBridge to strengthen ESG compliance across the supplier ecosystem Hindustan Zinc empowers over 10 Lakh young minds through quality education in the last 5 years Novo Nordisk India partners with Emcure Pharma to commercialise Poviztra® in India as a second brand of Wegovy®

India's Leading Magazine For Manufacturing Industries

| In the dynamic world of radar technology, innovation is not just a buzzword but a driving force behind the advancements that shape our modern era. From the early days of single transmitter/receiver setups to cutting-edge active electronically scanned arrays (AESAs) of today, the evolution has been nothing short of remarkable. At the heart of this evolution lies the transition from analog to digital transmit/receive modules (TRMs), heralding a new era of possibilities and challenges in radar system testing. 

Mike Barrick – Business Development Manager, Emerson Test & Measurement Group, Formerly NI

Tarun Gupta – Chief Business Development Manager, Emerson Test & Measurement Group, Formerly NI

This article highlights the intricate landscape of radar testing, exploring how the shift to digital TRMs has revolutionised testing methodologies. The article further delves into the core principles of AESA technology dissects the complexities of TRM functionality, and highlights the innovative solutions that are paving the way for the future of radar testing. 

The first scanned phased arrays used a single transmitter and receiver connected to all antenna elements through phase shifters. Today’s active electronically scanned arrays (AESAs) employ many solid-state transmit/receive modules (TRMs), each connected to an antenna element.

Rearchitecting the AESA with TRMs was made possible by advances in semiconductor technology during the 1980s, including MESFETs and JFETs for transmit power amplification, and gallium arsenide (GaAs) for low-noise receive amplification. Size, cost, and power consumption of TRMs have been reduced over time, creating potential for future commercial applications.

Radar Beamwidth vs. Array Size and Number of TRMs

One of the primary factors affecting radar system performance is the beamwidth of the antenna. Assuming the antenna element used with a TRM is a half-wave dipole, this would spread the transmitted energy over a 78-degree beamwidth, with similar performance on receive.

While that might be acceptable for gross detection of aircraft or other objects, such broad beamwidth would mean that radar returns are received from a wide range of “targets” and “clutter” within the beamwidth, including undesired aircraft, foliage, and other elements. Narrower beamwidths would be more beneficial for higher performance.

Increasing the AESA size by using more TRMs simultaneously achieves narrower beamwidth and higher gain. Beamwidth is inversely proportional to array size, while gain is directly proportional to array size.

As a result, larger arrays with increasing numbers of TRMs would provide higher performance with the ability to pick out single targets at longer range and reject the effects of clutter. Although large arrays may be desired for increased radar performance, it’s easy to see that there are limitations on size due to limited available “real estate,” as well as total cost for multiple TRMs (including test).

Definition and Types of TRMs

A TRM provides a range of functionality in a radar system:

  • High power amplification (HPA) for the transmitter
  • Low-noise amplification (LNA) for the receiver
  • Digitally controlled phase shifting
  • Digitally controlled attenuators to set power levels in the TRM

Figure 1 shows a high-level block diagram of an analog TRM. Newer digital TRMs (DTRMs) receive digital data from the radar system and convert back to digital on the receive side. Often, this leverages newer “Direct Sampling” techniques to convert received RF to digital as close to the antenna as possible, enabling radar processing in the DTRM.

1. Shown is a block diagram of an analog TRM.

A high-level block diagram of two DTRMs with antennas is illustrated in Figure 2. AESAs configured with DTRMs offer advantages such as reduction of module weight and size due to increased digital vs. analog content. However, the evolution to DTRMs also presents new challenges. Foremost among them is how to test DTRMs from “RF to bits” in development, verification, and production test phases.

2. Here, two DTRMs are employed in an AESA.

What’s Required to Test a TRM?

Since their inception, analog TRMs have been tested using systems of vector network analyzers (VNAs), vector signal generators (VSGs), and vector signal analyzers (VSAs). Depending on the stage in the DTRM development/verification/production cycle, each of these instruments can be used to extract different and varying levels of measurement data to support test objectives.

VNAs fundamentally provide small signal S-parameter measurements such as gain, input match, and output match, and enable calibration of the TRM using a range of transmit and receive gain and phase settings. In addition to CW measurements, some VNAs can be useful for pulsed network measurements, enabling measurements on power amplifier that are designed to to operate at very low duty cycles. and can get damaged with CW inputs from a measurement system.

The pairing of VSG with VNA provides added measurement capability that will be required for some stages of testing. These instruments allow the test engineer to excite the TRM with a customizable waveform and measure the signal on the output. A wide range of potential measurements are enabled using these instruments, including noise figure (NF), adjacent channel power (ACP), error vector magnitude (EVM), third-order intercept (TOI), power-added efficiency (PAE), and others.

As described in the previous section, DTRMs no longer have an analog input/output for testing, so traditional instruments have limited utility. New solutions matching the mixed-signal nature of DTRMs are required, with capability to make new measurements that are analogous to VNAs, VSGs, and VSAs.

New Measurements for DTRMs

The major change in the transition from analog TRMs to DTRMs is replacement of the RF port from the radar with a digital serial and/or parallel port. Measurements similar to traditional measurements are still required, but new means of emulating digital signals from the radar are needed. While traditional VNA RF in/RF out measurements no longer exist for DTRMs, analogous measurements with Digital in/RF out and RF in/Digital out are now possible.

Assuming that digital data is supplied to the DTRM to activate a specific RF frequency/phase/amplitude output and sequenced to the next RF state, it’s possible to construct swept measurements similar to VNA S21 measurements. Likewise, assuming that RF at a specific RF state is supplied to the DTRM and sequenced to the next RF state, swept measurements akin to VNA S12 measurements are possible. If desired, output match (S22) could also be measured using traditional RF techniques.

Traditional VSG/VSA measurements could be emulated using similar techniques. Analogous to traditional TX measurements such as Power, ACP, EVM, TOI, PAE, and others could be constructed using the appropriate digital data into the DTRM and measuring RF with a VSA. Likewise, analogous to traditional RX measurements such as BER/BLER and NF could be constructed using the appropriate RF state and data stream into the DTRM and measuring data on the digital side.

Establishing the need for RF to bits architecture for Digital TR Module characterization, these new measurements are easier said than done.

Some of the measurements that need RF to Digital or vice versa, also require precise timing sync between the RF and digital domains. For example, measuring transient behaviour of a pulse on Digital Ouput when RF is injected into the TR Module. Distributing triggers across such timing domains may be very challenging.

The software workflow for generating to RF IN and to Digital IN ports of DTRM have traditionally been very different and sometime from different vendors. Integrating this Analog RF and Digital workflows has been the Achilles Heel of DTRM testing. 

Lastly, with wideband TR Modules with 100s of MHz of Bandwidth becoming popular, Linear measurement techniques like that of VNA do not characterize the wideband behavior. While VNA measurements are needed for narrowband and return channel measurements (like S22), there is an increasing reliance on using multitone signals for wideband component characterization. Thus, characterizing wideband Digital TRM modules require and integrated capability of VNA, VSA, VSG, Digital Signal Generator and Digital Signal Analyzer.

The Value of PXI for DTRM Test

Today’s modular measurement solutions enable the user to configure multifunction instruments in a single chassis, matching the mixed-signal Digital+RF requirements for DTRMs. A combination of serial and parallel digital data modules along with RF modules meets unique test requirements for the mixed-signal digital/RF nature of the DTRM. When paired with CW and pulsed power-supply modules, the result is a compact solution offering a unique set of measurements fitting DTRM test requirements.

PCI eXtensions for Instrumentation (PXI) is the leading modular measurement solution in the market, and a wide range of modules matching DTRM test needs are available. National Instruments (now NI, an Emerson company) founded PXI in 1997, and has developed a wide range of modular instruments matching industry requirements since that time. Relative to DTRM test requirements, this includes:

  • Vector signal transceiver (VST) modules combining both VSG and VSA functionality in a small form factor.
  • VNA modules, including the newest version that enables combined VST and VNA measurements on a single set of ports.
  • Source measurement unit (SMU) modules to provide CW and pulsed power to the system under test (SUT).
  • Tight timing synchronization of all modules in the chassis using the PXI backplane.

For example, the new PXIe-5842 VST instrument is capable of RF measurements from 30 MHz to 26.5/54 GHz. Options for 2 and 4 GHz of instantaneous bandwidth (IBW) exceed typical bandwidths used for modern radars. Measurement algorithms are available to accelerate implementation of customizable measurements, including NF, ACP, EVM, TOI, PAE, and other parameters (Fig. 3). Optional addition of the PXIe-5633 module enables measurement of DTRM output match (S22) as needed.

3. Capable of RF measurements from 30 MHz to 26.5/54 GHz, the PXIe-5842 VST has options for 2 and 4 GHz of instantaneous bandwidth.

When paired with additional NI PXI modules for high-speed serial (HSS), digital control, and power supply, a single-chassis solution can be assembled that fits complex measurement requirements for mixed-signal digital/RF DTRMs (Fig. 4).

4. This single-chassis solution fits complex measurement requirements for mixed signal digital/RF DTRMs.

Conclusion

Modern AESA-based radars use numerous TRMs to achieve high performance with narrow beamwidths and high gain. Each of the TRMs in the AESA must be tested in development, verification, and production to verify performance in design and guarantee performance on the battlefield. 

In a world where adaptability is paramount, modular measurement solutions like PCI eXtensions for Instrumentation (PXI) have emerged as indispensable tools, offering the flexibility and scalability needed to meet the evolving demands of modern-day digital radar testing. The measurement solutions for legacy analog TRMs have consisted of VNAs, VSGs, and VSAs, but newer DTRMs require evolved capability to transmit and receive digital data at the same time as RF measurements in a single integrated hardware and software workflow As we look ahead to the horizon, we can chart a course towards a future where radar systems are not just tools but beacons of progress guiding us towards a safe, more connected world.

Share.
Exit mobile version