Trending Insights
RSB Group pledges to achieve 50% renewable energy adoption and 45% Emissions Cut by 2030 BenQ Launches BSH and BDH Monitor Arms: Premium Ergonomic Workspace Solutions Built by Trusted Monitor Experts Eastman Impex Strengthens Global Outreach at MITEX 2025 in Moscow QAD | Redzone Marks 20 Years in India and Unveils the Next Era of Intelligent Manufacturing at Champions of Manufacturing India 2025 SquadStack.ai Launches In-App Voice AI Assistant to Reimagine Digital Customer Journeys AI in Manufacturing: How Predictive Tech Is Redefining Quality and Cost in Consumer Durables Kirloskar Group Unveils ‘Made in Kirloskar’ Initiative, Celebrating Engineers, Engineering and the Spirit of Making EMCO Mecof MEGAMILL: the giant milling machine that combines power, precision and connectivity Rohit Markan Appointed Executive Vice President AsiaPacific For Continental’s Industrial Solutions Business The World’s Leading Industrial Fair, HANNOVER MESSE, Returns Reinvented for 2026 Cummins India Showcases its Next-Generation Power Portfolio for Infrastructure and Construction at EXCON 2025 Tata Motors leads the way with innovative, sustainable and intelligent mobility solutions at EXCON 2025 Mahindra unveils its New Mini Compactor, ‘COMPAX’ for Road Construction Industry with cutting-edge Technology Building the Future of Mobility: India’s EV Progress Through Hybrid Manufacturing and System Integration EUROBOND launches EURODUAL, becomes one of the first Indian Brands to produce Engineered Solid Panels Uno Minda Takes Full Control of EV Components JV, Announces ₹40 Crore Investment Kinetiq Rrobotics Concludes a Successful Showcase at Clean India Show 2025 — A Strong Market Debut Backed by Star Engineers’ 37-Year Legacy VIAVI and QNu Labs Partner to Accelerate Quantum-Safe Network Security Toyota Kirloskar Motor Signs MoU with Government of Nagaland to Implement Strategic CSR Initiatives Knauf India Doubles Production Capacity at Khushkhera Plant, Strengthens Manufacturing Footprint Mitsubishi Electric India to Showcase Breakthrough Power Semiconductor Technologies at PCIM India 2025 Kennametal to Showcase Advanced Earth Cutting Tools and Wear Protection Solutions at EXCON 2025 in Bengaluru Alligator Automations Unveils Its ₹40-Crore State-of-the-Art Plant to Boost Capacity and International Reach Jyoti Global Plast Unveils AeroCrop Agricultural UAS Mphasis’ Sparkle Innovation Program joins forces with Startups to accelerate next-gen innovation for clients Finolex Industries announces leadership changes, Poised for continued growth ANAND Group Appoints Mohua Mandal as Senior GM & Head of Group Communications SCG Partners with Rondo Energy To Launch ‘Southeast Asia’s First Industrial Heat Battery’, Unlocking 24-Hour Clean Energy Storage for Industry JSW Defence Commences Construction of Next-Gen UAS Facility in Hyderabad MAHLE and Jumana Al-Sibai part ways The Coolest Partnership Ever: Panasonic Brings “Captain Cool” MS Dhoni on board Saatvik Green Energy Limited achieves prestigious CII-IGBC Green Factory Building silver rating for its Ambala manufacturing facility EMO – the world’s leading trade fair for production technology to remain in Hanover How AI-Powered, Secure-by-Default Systems Can Drive Scalable Growth in Industry 4.0 Bridgestone India Expands Retail Footprint in Punjab with New Select Store in Firozpur Ultraviolette Expands To Six Locations Across Mumbai and Pune, Within 48 Hours Fronius presents the Velocity Assistant for manual MIG/MAG welding Engineering Hardware to be India’s Next Billion-Dollar Opportunity, says Hardware Industry Startup Ecosystem Report by CII, KPMG, and Synopsys HMS Networks launches new N-Tron® unmanaged industrial Ethernet switches to support mission-critical operations in rugged environments YugX Announces Strategic Partnership with MP Lifts Honeywell to help Dangote double production capabilities at Africa’s largest refinery Eastman Showcases Indian Engineering Excellence at the 138th Canton Fair Euler Motors rolls out‘Euler Prime’,a preemptive on-the-spot support solution for customers in 45+ cities BASF inaugurates the expansion of production capacity for Alkyl Polyglucosides (APGs) in Bangpakong, Thailand SKF India Strengthens Automotive Marketing Leadership Stability meets versatility – for all materials and grooving applications Success in China: Evermore Counts on Cylindrical Grinding Machines From STUDER Montra Electric Strengthens Presence in Northeast India with New Exclusive e-3W Dealership in Silchar Silmax Expands Global Footprint with New Manufacturing Facility in Bengaluru Star Engineers and ConnectM Form StarConnectM LLP to Drive the Future of Smart Mobility Vertiv Training Academy & Technology Excellence Center Launched in Pune, India, Reinforcing Dedication to Talent Development and Operational Excellence Kennametal India Board Approves INR 680 Million Capital Expenditure for Machining Solutions Group Greenfield Project Kalyani Strategic Systems Ltd (KSSL) – Securing our seas with Unmanned & Marine Systems Federal Card Services enters India with an investment of USD 250 million; first manufacturing unit coming up in Pune GHCL partners with AuthBridge to strengthen ESG compliance across the supplier ecosystem Hindustan Zinc empowers over 10 Lakh young minds through quality education in the last 5 years Novo Nordisk India partners with Emcure Pharma to commercialise Poviztra® in India as a second brand of Wegovy® BorgWarner Expands Dual Inverter Collaboration with Great Wall Motor Empowering India’s Semiconductor Revolution: Henkel’s Commitment to Sustainable Innovation SquadStack.ai Becomes World’s First Voice AI Company to Pass the Turing Test Schneider Electric Appoints Amit Sharma as Vice President – Power Products & Digital Energy for Greater India Eurobond Announces Entry into European Market with Launch of Eurobond Europe Loom Solar Expands Manufacturing Footprint and Product Portfolio, Reinforcing Leadership in India’s Solar and Storage Market at REI 2025 Otter Controls India Unveils $4.5 Million Manufacturing Facility in Pune, creating 1,000 New Jobs and Boosting Production Capacity by 75% Kennametal to Present Advanced Wire and Cable Manufacturing Solutions at Cable and Wire Fair 2025 in New Delhi Wipro to Power HanesBrands’ GenAI-led IT 2.0 Transformation Balancing Local Sourcing vs. Importing: Effect of Tariffs on Material Choices for Formwork & Construction Components ACMA Mobility Foundation hosts conference on “Decoding Taxation & ESG” to help businesses navigate India’s evolving regulatory landscape How Smart Automation is Redefining Textile Manufacturing Tata Advanced Systems in partnership with Safran inaugurates state-of-the-art rotating parts manufacturing facility for the LEAP engine Kennametal to Showcase its Latest Tooling and Wear-Resistant Solutions for Mining Industry at IME 2025 in Kolkata Sona BLW Precision Forgings Ltd. announces Q2 FY26 Results HARMAN Invests ₹345 Crore to Expand Pune Automotive Manufacturing Plant, Accelerating India’s Role in the Future of Connected & Sustainable Mobility Top 10 Agentic AI Threats, And How to Defend Against Them ZF Restructures Leadership, Appoints Andreas Moser to Board of Management From NEOM to India: Lessons from Global Hydrogen Projects Powering India’s Clean Energy Goals Sujan Industries Advances Railway Safety and Efficiency with New AI-Powered Solutions at IREE 2025 GROB, Kennametal, Renishaw, and OPEN MIND Host Successful Technology Evening in Pune IMTMA Announces Third Edition of MTX Connect to Strengthen Industrial Linkages in Eastern India Phillips Machine Tools to Unveil Manufacturing Expertise Center, Setting the Stage for Aarohan 2025 Technology Showcase

India's Leading Magazine For Manufacturing Industries

The world is taking significant strides towards sustainable transportation solutions, and electric mobility leading the way in reducing carbon emissions and combating pollution. The widespread adoption of electric vehicles (EVs), however, encounters a stiff challenge in the limitations of current battery technology. Here is how this technology can significantly change the e-mobility sector with warp speed.

Gowtham Elanchezhian, 

Technical Account Manager, 

BNC Motors

Battery swapping technology emerges as an innovative solution to address issues like range anxiety and prolonged charging times. This solution has gained prominence as a potential game-changer in the e-mobility landscape. Battery swapping technology has garnered attention for its ability to tackle critical EV adoption challenges. Customers are increasingly embracing this technology for its convenience and ability to alleviate range anxiety. In this exploration, we delve into the concept of battery swapping, examining its advantages, challenges and its potential to revolutionise the EV industry. 

Battery swapping technology

Battery swapping replaces discharged EV batteries with charged ones at specific charging stations, akin to refuelling at a gas station. Battery swapping technology substantially reduces charging times, making it possible to alleviate any range of concerns effectively. Studies indicate that it can cut EV “refuelling” durations by 20–120 times, significantly faster than traditional charging methods. For instance, while traditional fast charging might take around 45–60 minutes to reach 80% charge, battery swapping achieves this in just a few minutes, typically between 2 minutes. For normal charging the difference is 4+ hrs vs 2mins. This data underscores how battery swapping minimises wait time, making EVs more convenient and appealing to drivers concerned about range. Drivers enter automated systems, identify their vehicle, swap the battery and they are back on the road in minutes. This technology aims for EVs to be as convenient as traditional vehicles. Swapping enables larger battery usage with shared costs and enhances range and affordability. This tech advances and accelerates the shift towards greener transport systems. The share of green vehicles in the Indian auto industry is still relatively low, accounting for less than ~5% of total vehicle sales. However, the adoption of green vehicles is gradually increasing. Government initiatives like the Faster Adoption and Manufacturing of Hybrid and Electric Vehicles (FAME) and production-linked incentive (PLI) schemes are slowly accelerating EV adoption. 

Advantages of Battery Swapping Technology

Reduced charging time: One of the largest factors hampering EV adoption is that customers do not want to wait for hours for their vehicle to recharge. The transformative potential of battery swapping technology in addressing the critical issue of reduced ‘refuelling’ time is one of its biggest advantages.

Overcoming range anxiety: Despite advancements in battery technology, the fear of being stranded with a depleted battery continues to discourage numerous potential EV users, particularly during long trips or in areas with limited charging options. Although it still relies on the availability of swapping, it significantly reduces the time spent compared to traditional charging methods. This rapid solution allows drivers to promptly continue their journey, thereby alleviating the anxiety often associated with lengthy charging times.

Extended battery lifespan: Battery degradation concerns all EV owners. Battery swapping stations can guarantee that vehicles always have optimally performing batteries, as degraded ones can be gradually removed from use. This therefore extends the overall lifespan of the EV fleet. As electric mobility continues to evolve as the cornerstone of sustainable transportation, battery technology remains a critical area of focus for improvement. Batteries are the heart of EVs yet worries about their degradation over time have raised questions about the long-term feasibility of EVs. Battery deterioration is influenced by factors like charge-discharge cycles, temperature fluctuations and operational conditions. Extending battery lifespan is crucial to maximise the economic and environmental advantages of electric mobility.

Scalability and convenience: As the battery swapping infrastructure expands, it can be effortlessly expanded further by incorporating additional stations. This presents a significant advantage, particularly in urban settings where charging space can be restricted. In the global sprint towards a greener future, electric mobility has become a central component in the fight to mitigate climate change and carbon emissions. Battery Swapping Technology for E-Mobility aligns with the United Nations Sustainable Development Goals (SDGs). It contributes to SDG 7 (Affordable and Clean Energy) by promoting cleaner energy sources through EV adoption and reducing carbon emissions. Additionally, it supports SDG 9 (Industry, Innovation and Infrastructure) by fostering innovation in the transportation sector and improving infrastructure for electric mobility. This technology plays a significant role in advancing the global agenda for sustainable development. Within this journey, battery swapping technology has risen to prominence as a ground-breaking solution. It not only addresses charging limitations but also provides scalability and convenience, cementing its status as a revolutionary approach. This transformative potential of battery swapping technology emphasises its scalability and the unparalleled convenience it offers to EV users.

Challenges and considerations

Commercialisation: Battery swapping is a double sided market where both supply of swapping stations needs to be built and demand for battery swapping needs to be created. Both these should move lockstep so that persons investing in supply don’t lose money and persons requiring demand are not underserved. Early startups which overinvested in supply side failed when demand side didn’t catchup. Startups which have been very prudent on supply side are not doing justice to their customers.

Technological Integration: Creating a network of battery swapping stations demands a substantial initial investment. Nonetheless, proponents of the cause argue that this expense may be balanced by increased vehicle utilisation, resulting in reduced downtime. Achieving a successful battery swapping system necessitates the seamless integration of vehicles and swapping stations. Developing the requisite technology and ensuring its compatibility with a broad array of EV models can be intricate. Battery swapping technology has captured considerable attention as a potential disruptor in the realm of electric mobility. While the idea of swapping batteries to address EV charging challenges holds promise, its triumph is contingent upon the smooth integration of technology.

Logistics and maintenance: Efficiently coordinating the collection, charging and redistribution of batteries demands meticulous planning. Furthermore, the upkeep of a top-tier battery fleet in constant rotation stands as a critical factor in ensuring the technology’s triumph. Battery swapping technology has surfaced as a promising remedy to address concerns linked to the adoption of EVs, such as range anxiety and prolonged charging durations. Yet, the effective execution of battery swapping hinges not solely on technological facets but also on the adept management of logistics and maintenance.

Battery swapping technology has the potential to significantly reshape the future of e-mobility. While it may not be a one-size-fits-all solution, it could play a pivotal role in providing a viable alternative to traditional refuelling for EVs. The FAME-II policy—the revised FAME II scheme of the Government of India offers a subsidy of Rs 5000 per kWh on electric bikes and scooters and aims to encourage faster adoption and manufacturing of EVs in the country—which offered substantial incentives to direct charging solution providers, underscoring the importance of consistent support for battery swapping. Incentivising the establishment of battery swapping infrastructure, just as with direct charging solutions, is crucial for the holistic development of the EV ecosystem.

With the FAME-II scheme in place, the future may witness increased backing for battery swapping technology as part of broader electrification efforts. Such support not only promises to boost consumer confidence but also to stimulate a surge in demand. It will act as a catalyst for battery-swapping operators to expand their infrastructure, thereby fostering a mutually beneficial relationship among policymakers, industry and consumers.

The concept of battery swapping has the potential to tackle critical challenges linked to EV adoption. Although there are obstacles to surmount, it necessitates collaboration among the automotive industry, governments and technology providers to bring this innovative solution to the forefront. As the world speeds towards a more sustainable future, battery swapping technology could genuinely represent a significant milestone on the journey towards widespread electric mobility.

Share.
Exit mobile version